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Spool bore holes - KYOCERA UNIMERCO

Spool bore holes

Objective

To eliminate rings produced in the bore by the rough pass reamer. In the typical process, these rings need to be removed manually prior to finishing/assembly.

 

Result

  • 30-50% reduction in cycle time
  • 30-50% reduction in cost per unit
  • 30-40% increased productivity

 

Machining process

 

 Step 1: Pilot reamer

 

Step 1: Pilot reamer 

Drawing no. 212851, N = 2000 rpm, Fn = 0.4 mm/rev.

 

Step 2: Ringfree reamer

 

Step 2: Ringfree reamer

Drawing no. 212891, N = 2160 rpm, Fn = 0.35 mm/rev.

 

Step 3: GROOVING LAND TOOL™

 

Step 3: GROOVING LAND TOOL™

Drawing no. 432355, N = 1990 rpm, Fn = 0.06 mm/rev.